The benefits of HBA1 for battery manufacturers

For battery manufacturers, Hyonic’s HBA1 represents a rare opportunity to achieve superior performance and profitability using existing production infrastructure. By incorporating HBA1 into the manufacturing process, producers can unlock immediate improvements in efficiency, durability and sustainability, while also creating a new generation of high-value, premium batteries.

HBA1 is not simply an additive; it is a catalyst for transformation within the lead-acid battery industry. Applied during production, it enables manufacturers to produce higher-value batteries without the need for costly retooling or investment in new machinery. This directly translates into improved profit margins per unit and the ability to differentiate product lines in increasingly competitive global markets.

Efficiency gains across charging and operation

Perhaps the most significant benefit for manufacturers is the substantial increase in battery lifespan. Independent trials have demonstrated that batteries treated with HBA1 can last up to 300% longer than untreated units. For manufacturers, this extended lifecycle creates clear commercial advantages: it allows them to market batteries as premium, long-lasting solutions, commanding higher prices and appealing to customers focused on long-term reliability.

In addition, HBA1 optimises performance across the entire lifespan of the battery. By preventing sulphation, stabilising electrolyte levels and reducing internal resistance, treated batteries consistently operate at their optimal performance levels. Customers benefit from batteries that deliver dependable output, while manufacturers gain a reputation for producing higher-quality products that set new industry benchmarks.

Efficiency gains across charging and operation

Manufacturers incorporating HBA1 can also highlight impressive gains in charging efficiency and thermal stability. Laboratory and field tests show that HBA1 lowers charging temperatures by an average of 12%, significantly reducing the risk of plate warping and degradation. Cooler operating conditions improve safety, reduce failure rates, and extend battery longevity – all qualities highly valued in both consumer and industrial markets.

Charge times are also reduced, with batteries reaching full capacity more quickly than untreated OEM units. Furthermore, the energy required to charge to 100% capacity is significantly reduced, cutting charging costs and enabling manufacturers to market their products as both cost-effective and energy-efficient. These efficiency improvements align with the global shift towards lower-carbon technologies, enhancing competitiveness in tender processes where sustainability criteria are increasingly decisive.

Lower servicing demands and reduced carbon footprint

Another key selling point for manufacturers is the reduced maintenance requirement of HBA1-treated batteries. Service intervals are expected to increase by up to 300%, offering customers lower operational costs and less downtime. For manufacturers, this not only adds to the appeal of their product range but also opens opportunities for extended service contracts or batteries-as-a-service (BaaS) business models.

The environmental benefits of HBA1 further strengthen its value proposition. By suppressing hydrogen emissions and improving charge efficiency, each treated battery can deliver significant carbon savings. On average, 350 kg of CO₂ emissions are avoided over a 20-year lifespan per single cell. This reduction in greenhouse gases positions manufacturers to meet tightening regulatory requirements while also appealing to sustainability-conscious customers across sectors such as data centres, telecoms, and power utilities.

Commercial advantage for manufacturers

By integrating HBA1 into production, manufacturers can capture several layers of commercial value:

• Higher profit margins – treated batteries can be sold at premium prices.

• Improved competitiveness – products stand out through extended lifespan, reduced operating costs, and lower carbon impact.

• New business models – extended service intervals and long lifespans enable manufacturers to pursue subscription-based or managed service approaches, similar to the Batteries-as-a-Service (BaaS) model.

• Reputation and compliance – aligning with hydrogen emission regulations such as BS EN IEC 62485-2:2018 enhances credibility and market access.

For battery manufacturers, HBA1 offers far more than incremental gains. It is a breakthrough that allows existing production lines to deliver high-performance, long-lasting, and environmentally responsible batteries without costly re-engineering. The benefits – from tripling lifespan and improving efficiency, to cutting charging costs and reducing carbon emissions – create a compelling case for adoption.

By embedding HBA1 into their production process, manufacturers not only increase profitability but also position themselves at the forefront of a rapidly evolving industry. In doing so, they ensure that their products meet the demands of modern energy users, regulators, and markets – today and in the decades to come.